Difference between revisions of "Sun Tracker or Irrigation Timer to drive motors"

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(added a photo of mine with a new $3.86us ebay H-bridge bolted to it.)
m (explaining the R4 seemingly unnecessary part.)
 
(5 intermediate revisions by the same user not shown)
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ALL MY PROJECTS ARE HERE: http://www.opencircuits.com/User:Definitionofis
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ALL MY PROJECTS ARE HERE: https://opencircuits.com/index.php?title=User:Definitionofis
  
 
This is using two LEDs to sense the sun and send +- or -+ logic signals to a full bridge motor driver like L298 or http://www.redrok.com/led3xassm.htm LED3X schematic. I bought his. I recommend it.  
 
This is using two LEDs to sense the sun and send +- or -+ logic signals to a full bridge motor driver like L298 or http://www.redrok.com/led3xassm.htm LED3X schematic. I bought his. I recommend it.  
  
I changed the front end logic to 4060 and 4011 ICs here, because I want to put the sun sensor separate from the controller board so it does not weather and die again, after 8 years of use. The circuit turns on a motor for 3 seconds once every 47 seconds to move the solar panels. You could use this circuit to turn on an irrigation motor for a very short time every several hours (just omit the sun sensor and select appropriate timing pins and much lower oscillation frequency for the 4060, since 3 seconds every 47 seconds is not long enough for irrigation).
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I changed the front end logic to 4060 and 4011 ICs here, because I want to put the sun sensor separate from the controller board so it does not weather and die again, after 8 years of use. The circuit turns on a motor for 3 seconds once every 47 seconds to move the solar panels. You could use this circuit to turn on an irrigation motor for a very short time every several hours (just cut the sun sensor output, resulting in the motor driver never reversing polarity, and select different timing pins of the 4060IC, since 3 seconds ON, every 47 seconds is not long enough for irrigation, which should be more like 15 minutes ON, every 48 hours).
[Update: Aug 31, 2017. This has been in use for a year and it is reliable. I had another car battery go weak after five years, so I returned the ten year-old battery and kept the "new" dead car battery. It parks the solar rotator back to sunrise position reliably every night. I do not use wall adapter power for a year now. In this era, a microcontroller could be used instead of two ICs, but then you have to program the microcontroller (and commercially product test for radio wave output for a commercial product; somebody told me so).]
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[Update: Jan 1, 2022. This board has been in use for 5 years and it is reliable. I had another car battery go weak after five years, so I returned the ten year-old battery and kept the "new" dead car battery. It parks the solar rotator back to sunrise position reliably every night. Dec 2018: I plugged in the wall adaptor because the battery died, but the solar is providing current during daylight and the wall adaptor, which is buck-controller,
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and not a transformer, typical of these modern day adaptors
 +
so it doesn't seem to care as long as it's voltage is the same.]
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Zener D3 went open circuit, malfunctioned and raised all the
 +
voltages from 5v to 15v. So I am going to replace that with
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a 270 ohm resistor. I guess my zener could not handle 30mA.
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I pulled a random one out of an old VCR.
  
[[File:Irrigation_Timer_Sun_Tracker_photo_of.jpg]]
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[[File:Irrigation_Timer_Sun_Tracker_photo_of.png]]
  
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This needs upgrading but I get an error trying to replace the file:
 
[[File:Irrigation_Timer_Sun_Tracker_motor_driver.sch]]
 
[[File:Irrigation_Timer_Sun_Tracker_motor_driver.sch]]
  
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[[File:DC_Solar_to_15vdc+trickle_charge.kicad_pcb]]
 
[[File:DC_Solar_to_15vdc+trickle_charge.kicad_pcb]]
 
[[File:DC_Solar_to_15vdc+trickle_charge.sch]]
 
[[File:DC_Solar_to_15vdc+trickle_charge.sch]]
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 +
Why is that R4 15 ohm resistor in there? Here I am 5 years later trying to remember why, since it is not necessary, except I remember the current regulator was dropping a small voltage across itself and the final charge on the battery was thus less than 100% capacity; maybe 70%. So the 15 ohm resistor is so huge that for example: 1/2 volt results in a 1/30A trickle to top up the final charge on the battery to something higher by 1/2v than what the current regulator can do because it loses some voltage across itself. If my voltage regulator was 1/2v higher it might have been better for my lead-acid battery and then I could have left out the 15 ohm cheat, for top up trickle charge to a final voltage closer to the voltage regulator output voltage than the current regulator's output voltage.

Latest revision as of 05:33, 1 January 2022

ALL MY PROJECTS ARE HERE: https://opencircuits.com/index.php?title=User:Definitionofis

This is using two LEDs to sense the sun and send +- or -+ logic signals to a full bridge motor driver like L298 or http://www.redrok.com/led3xassm.htm LED3X schematic. I bought his. I recommend it.

I changed the front end logic to 4060 and 4011 ICs here, because I want to put the sun sensor separate from the controller board so it does not weather and die again, after 8 years of use. The circuit turns on a motor for 3 seconds once every 47 seconds to move the solar panels. You could use this circuit to turn on an irrigation motor for a very short time every several hours (just cut the sun sensor output, resulting in the motor driver never reversing polarity, and select different timing pins of the 4060IC, since 3 seconds ON, every 47 seconds is not long enough for irrigation, which should be more like 15 minutes ON, every 48 hours). [Update: Jan 1, 2022. This board has been in use for 5 years and it is reliable. I had another car battery go weak after five years, so I returned the ten year-old battery and kept the "new" dead car battery. It parks the solar rotator back to sunrise position reliably every night. Dec 2018: I plugged in the wall adaptor because the battery died, but the solar is providing current during daylight and the wall adaptor, which is buck-controller, and not a transformer, typical of these modern day adaptors so it doesn't seem to care as long as it's voltage is the same.] Zener D3 went open circuit, malfunctioned and raised all the voltages from 5v to 15v. So I am going to replace that with a 270 ohm resistor. I guess my zener could not handle 30mA. I pulled a random one out of an old VCR.

Irrigation Timer Sun Tracker photo of.png

This needs upgrading but I get an error trying to replace the file: File:Irrigation Timer Sun Tracker motor driver.sch

File:Irrigation Timer Sun Tracker motor driver.kicad pcb

Irrigation Timer Sun Tracker motor driver.png

SolarTrackerBoard.png

I also made a simple trickle charger (below) and voltage-reduction circuit to power my motors and above circuit directly from the solar panels instead of plugging them into a wall outlet DC power supply. I am using an almost dead car battery.

DC Solar to 15vdc+trickle charge.png

File:DC Solar to 15vdc+trickle charge.kicad pcb File:DC Solar to 15vdc+trickle charge.sch

Why is that R4 15 ohm resistor in there? Here I am 5 years later trying to remember why, since it is not necessary, except I remember the current regulator was dropping a small voltage across itself and the final charge on the battery was thus less than 100% capacity; maybe 70%. So the 15 ohm resistor is so huge that for example: 1/2 volt results in a 1/30A trickle to top up the final charge on the battery to something higher by 1/2v than what the current regulator can do because it loses some voltage across itself. If my voltage regulator was 1/2v higher it might have been better for my lead-acid battery and then I could have left out the 15 ohm cheat, for top up trickle charge to a final voltage closer to the voltage regulator output voltage than the current regulator's output voltage.