Techniques
There are a wide variety of techniques used in electronics.
Contents
Printed circuit board design/fabrication
Overview
Software Design
See Software Design Tools below.
Step by Step by using Software Design Tool
- Format and shape of PCB are conformed.
- Via size and location are conformed.
- Fixed location item are placed on suitable place.
- A one-first PCB silk layout is made.
- All item get enough clearance between them.
- All vias get enough size to install them components.
- Make sure no wrong footprint is created.
- PCB is drew.
- silkscreen adding the following:
- version no.
- organization name
- board name
- Netlist is ran and got a no error result.
- DRC is ran and got a no error result.
- Location of item is reasonable.
- All items are put on to a hard copy of PCB.
- Overall is checked.
And then the Gerbers are sent to a PCB Manufacturers.
Manual Design
Somepeople do this with layout on clear film or by directly drawing on a circuit board, of even by scratching, grinding.... For now let them google this.
Homebrew fabrication
- "How to make really really good homemade PCBs" by Mike Harrison 2007
- Toner Transfer -- This method involves laser printing your PCB design onto paper, then transferring toner onto copper-clad board.
- Photoetching -- Exposure of PCB designs onto photosensitized copper-clad board.
- Chemical Etchants
- "Mechanically etching or milling PCBs. No chemicals!" -- Use your CNC router/mill to make PC boards.
Commercial PCB fabrication
- Submitting PCB's for fabrication -- Common processes for submitting PCB's for fabrication.
- PCB Manufacturers
- "PCB fabbing advice" by Chris Anderson 2008
Circuit construction (Prototyping - Other than custom PCB)
- Solderless protoboard (Wikipedia:Breadboard) (a simple example with a small microcontroller)
- Point-to-point (Wikipedia:Point-to-point construction)
- Wirewrap (Wikipedia:Wire Wrap)
- Dead bug style -- and a similar method, "A Modern Breadboarding Technology: Insulating Pads Soldered to a Ground Plane"
- Manhattan style
["Construction Ideas"] has nice photographs of the above circuit construction techniques.
- Stripboard (Veroboard): (Wikipedia:stripboard.)
Soldering techniques
- Basic soldering -- How to use a soldering iron.
- Surface Mount
- Rework -- Techniques for fixing mistakes, or for adding new features to a board that almost does what you want.
(Have you seen this CNC solder paste/pick n place ?)
Hardware tools
A directory of hardware tools that you may find useful.
Software design tools
Some people still build circuits without ever using any software tools. For complicated circuits, software design tools can save a lot of time.
Here we list "suites" that combine schematic capture, component editor for the components used in schematic capture, circuit simulation, PCB layout, autorouter, and footprint editor for the footprints used in PCB layout. (Is there another place for listing stand-alone tools such as a switching power supply "wizard" and a RF analysis tool?)
Quite often people mix-and-match tools -- using a schematic capture from one suite to generate pretty schematics and a netlist, then importing the netlist a third party Specctra autorouter, then importing the result into a PCB layout program from another suite for the final manual clean-up and design rule checking.
In no particular order:
Name | Platform | License | AutoRouter | Comments |
---|---|---|---|---|
Liquid PCB | Linux, Win32 | GPL | no | Liquid PCB wiki at SourceForge Liquid PCB is a computer aided design application for designing printed circuit boards. You are not restricted to straight tracks and 45º angles, you can draw tracks any way you like. The tracks will move and bend as required to maintain your design rules. It is open source, and still in the Alpha stage. |
gEDA | Linux, *BSD | Free, OSS | autorouter | gEDA wiki includes schematic and PCB for makeing gerbers etc... |
McCAD EDS Lite | MacOSX, Win32 | Free demo max 200 pin | autorouter | Free demo version available for download, 200 pin limit |
McCAD EDS SE | MacOSX, Win32 | "free"? | autorouter | Free with book, "Apple I Replica Creation". Supports 750 pins, 11"x17" sheet size, 6-8 data layers. <tangent>(any useful tips in this book for those who want to build a CPU from scratch?) <reply>No, there are not. The book is more entry-level. - Tom Owad</reply></tangent> |
FreePCB | Win32 | GPL | can use FreeRoute | PCB Design Software |
TinyCAD | Win32 | LGPL | n/a | Schematic Drawing Software |
KiCad | BSD, Linux, MacOSX, Win32 | GPL | autorouter | http://www.lis.inpg.fr/realise_au_lis/kicad/ EDA suite ; KiCad wiki |
Express SCH/PCB | Win32 | Free use crippleware | ? | ExpressPCB's propietatary free schematic capture & PCB layout designer locking you to use ExpressPCB for manufacture explicitly. Manufacture in 3 business days of two boards for ~100 USD. |
Protel DXP | Win32 | autorouter | independent Protel users FAQ | |
Eagle Eagle Links | Win32, Linux | Free use crippleware | ( Russ Hensel says>> ) I have been kicking around as a hobbyist for a while and Eagle seems to be the main hobbyist circuit/pcb cad program. It supports schematics and board layout with an auto-router. The free version can easily support 2 dual op amps with wide traces and a one sided board. There is quite a lot of info on the Internet and many projects supply eagle files. There is also a $125 non profit version supporting larger boards. It then gets expensive. Eagle is not really easy to learn: cut for it would be copy in almost any other program. It probably deserves a page or more of its own. ( << end RH ) http://cadsoft.de/ Eagle tutorial from Sparkfun Eagle tutorial (makezine) | |
DipTrace | Crippleware | 250-pin Freeware or Purchase more advanced versions | ||
WinQcad | Crippleware | Demo with max 499 pins available for download | ||
Rimu Schematic and Rimu PCB | Win32 | Payware | Schematic & PCB design for MS-Windows | |
SuperCAD and SuperPCB | Win32 | Mental Automation schematic & PCB for MS-Windows | ||
autotraxeda.com | AUTOTraxEDA needs MS-NT, won't work on MS-W98/ME. User forums have shown a certain lack of satisfaction with the program. | |||
holophase.com/dleval | Win32 | Crippleware | Circad's DOS version is free for non-commercial use. | |
geda.seul.org | BSD, Linux, MacOSX, Win32 | GPL | autorouter | xNIX Electronic Design Automation project has Schematic capture with PCB CAD. |
vutrax.co.uk/pricing | Win32 | autorouter | Vutrax for MS-Windows. Free for under 256 component pins. | |
interactiv.com | Electronic Workbench, 400 USD for 500 pins. Includes schematic capture and simulation, virtual instruments and PCB layout. Said to be stable. | |||
Harry Eaton's PCB | BSD?, Linux?, MacOSX?, Win32 | GPL | autorouter | PCB design program which can work under any POSIX compliant operating system like Linux (or BSD under API compability layer). Have Gerber and PostScript output options. |
labcenter.co.uk | They have a lite version "PIC bundle" ~149 USD includes schematic + simulation + pcb layout. You can write pic code for your pic schematic design and simulate. Even multi-pic, keypad, lcd display. Right now it can only simulate PIC16x83, PIC16x84 (lite version limited to 1k program code). Working on more pic modules. Will not produce Gerber or Excellion drill files. Only dxf, bmp, hpgl, tiff output (not sufficient!). | |||
ivex.com | Payware | Winboard PCB Layout, now calcentron.com. | ||
illuminated.com.au | Linux, Win32, DOS | Draftcad, Schematic Capture and PCB Design | ||
winqcad.com | Win32, Linux+Wine | MicroCad |
(Some of this information in this table came from the list of software design tools at the Massmind).
A SourceForge search for "schematic" lists dozens of tools. Other than the ones already listed above, what tools in that list are useful for open circuits?
Is there any way to objectively compare these tools? How well did they do at the PCB Top Gun contest ?
PC-Microcontroller Communications
Discussion of the various methods to connect a microcontroller or embedded system to a PC.
Embedded System Programming and Testing
To add to the confusion programming in embedded system can mean a person writing a program or a device called a programmer "burning" a program into a chip. This section is for the "burning" meaning of programming.
- Many systems use JTAG for programming and testing. (Such as Atmel AVR embedded systems]).
- Other systems use some other kind of in-circuit programming.
- Some people use bootloaders to make re-programming a little quicker.
-- not sure that this next one is not misplaced ? -- We're talking about "programming and testing" ? What else do you use to test op-amp circuits?
- Many people use an oscilloscope (o'scope). See oscilloscope for a list of Keith has made a list of low-cost o'scopesl "PC USB logic analyzers that cost under $1000." for a list of low-cost logic analyzers.
Humans writing a program almost always do it in a language. Here is a section that discusses some of these languages: Programming Languages
Enclosure
- The Earth Signal should short to whole metal Case
- Digital/Analog GND should separate to this Earth Signal, and should connect a Y-cap. to filter the noise between them.
- Attention: do not place near between Earth Signal and Digital/Analog GND, otherwise some spark come out, and affect your whole system.
Further Reading
- "Electronics Design" from Airborn gives an overview of the complete process: specification, (schematic) circuit design, layout, prototypes, firmware, pilot run, production.
- EDA electronic design automation software is a subset of CAD in general. Is there a wiki that discusses CAD in general? Until I find it, I'm going to post these tools here: "Google SketchUp is a powerful yet easy-to-learn 3D software tool" http://sketchup.google.com/ ; "Inkscape is the best tool for SVG standard vector graphics" http://wiki.inkscape.org/ ; Visual Wiki http://visualwiki.org/
- "What's All This Ground Noise Stuff, Anyhow?" by Robert A. Pease
- "What's All This Teflon Stuff, Anyhow?" by Robert A. Pease -- explains a situation using lots of metal (instead of carefully insulating everything with lots of Teflon) causes less noise. Also mentions "why am I telling you all of these details? If I design a tester with greatly improved performance to help me test a really high-performance product, why should I tell all our competitors so that anybody in the world can test their products using the improved tester? Why should I give away all of these hard-earned secrets?" and gives some very good reasons.
- sci.electronics.design: EDN: Measuring Nanoamperes discusses some ways to measure extremely small currents.
- MillPCBs.com for techniques on using a small cnc machine to mill PCB's
- yahoo.com/group/Homebrew_PCBs
- electricstuff.co.uk/pcbs
- fullnet.com/~tomg/gooteepc
- The notion that through-hole soldering is easier than soldering surface-mount devices is, and always has been, a myth.
- Intro into SMD Soldering
- PMinMO.com is THE PLACE for DIY CNC driver information